Assembly for and method of housing an object, such as fuel cell balance of plant equipment, for transport to and storage at a user location

ABSTRACT

System providing a substantially enclosed piece or pieces of equipment, optionally fuel cell balance of plant equipment, available for shipment and storage at a user location. The system comprises a tool, a housing associated with the tool and having openings in the flooring through which portions of the tool are inserted, and a piece or pieces of equipment having a support, the tool accommodating movement of the support, and specifically on portions of the tool inserted through the housing. Movement of the equipment occurs along the longitudinal axis of the tool between points positioned inside and outside of the housing. The tool is removed from the housing after the equipment is positioned inside thereof so that as a consequence of such removal, the support of the equipment assists in substantially sealing the housing.

BACKGROUND OF THE INVENTION

This invention relates to an assembly for housing equipment, optionally, fuel cell balance of plant equipment and its support, whereby the housing serves as a shelter for the equipment during its transportation to, and storage at, a final destination.

A fuel cell is a device which provides a substantially renewable energy source that is virtually free of undesired emissions. Also, fuel cells are known to be highly efficient and thus cost-effective sources of energy production. Accordingly, many consumers of energy such as hospitals, universities, hotels and utilities, of varying size, have been attracted to the use of the fuel cells in maintaining their buildings and facilities.

A fuel cell power plant usually includes fuel cells arranged in one or more stacks situated in a module and so-called “balance of plant equipment” which is the remainder of the equipment required to operate the fuel cell module. The balance of plant equipment is typically arranged on a support frame to assist in transporting the equipment to its location of use. Transporting the balance of plant equipment has been accomplished by placing the equipment within a metal container. To do this, various techniques have been used to load the equipment within the container.

One technique involves a procedure whereby the balance of plant equipment is loaded via its frame onto a platform and then the platform containing the equipment is lifted by, for example, a forklift, and then placed into the container. Once inside the container, the equipment is off-loaded from the platform and the platform is removed from the container, thereby leaving the equipment within the container. At the user location, the balance of plant equipment is removed from the container and inserted into a housing which serves as its permanent enclosure at the location.

As can be appreciated, in the above practice, the fuel cell balance of plant equipment and its housing are transported separately to the user location. It has been observed that it would be advantageous to provide a manner of packaging the equipment and its housing together at the location of the fuel cell manufacturer. In this way, the housing could function both as the shipping container for the equipment as well as its permanent housing at the user location.

This would eliminate the effort and expense associated with the separate shipment of the equipment and housing from their respective points of manufacture as well as with the separate assembly of the equipment within the housing at the final user location. Significant economic advantages would, therefore, result.

Accordingly, it has been observed that there exists an opportunity for introducing an alternative assembly and method for transporting a piece or pieces of equipment, optionally fuel cell balance of plant, whereby the steps involved in doing so are kept to a minimum.

SUMMARY OF THE INVENTION

In accordance with the embodiment(s) of the invention disclosed hereinafter, the above opportunity is fulfilled by a system providing a substantially enclosed piece or pieces of equipment, optionally fuel cell balance of plant equipment, available for shipment between, and storage at, a user location whereby the system comprises a tool, a housing removeably engaged with the tool and having openings in its flooring through which portions of the tool are inserted, the tool accommodating movement of the equipment, on the portions thereof inserted through the housing and along the longitudinal axis of the tool between points positioned inside and outside of the housing, the portions of the tool inserted in the housing being removed from the housing after the equipment is positioned inside thereof. In certain embodiments of the system, the equipment includes a support which moves on the portions of the tool inserted in the housing and which after removal of same assists in substantially sealing the housing.

Implementation of the above system is specifically assisted through use of a tool that is useable to position an object, optionally in the form of a support holding fuel cell balance of plant equipment, within a housing optionally in the form of a standard shipping container. The tool comprises a frame having a plurality of spaced carrier members operatively connected thereto, less than the sum of such plurality being adapted for reception through correspondingly spaced openings defined by a floor of the housing, others of such plurality of carrier members being positioned beyond a periphery of the housing, the carrier members supporting and carrying the object from a point beyond the periphery of the housing to a point at which the object is entirely contained therein.

The contemplated housing to be used in achieving storage of the balance of plant equipment is, as has been mentioned, discussed herein with reference to an optional container in the form of a substantially standard shipping container. More specifically, such a container is one which has been adapted to provide a plurality of evenly spaced openings in the floor of the container adapted for correspondence with, and receipt of a plurality of rotatable members comprising the carrier members of tool as discussed above.

A method allowing realization of the advantages of using the above system is described hereinafter.

BRIEF DESCRIPTION OF THE DRAWINGS

The above and other features and aspects of the present invention will become more apparent upon reading the following detailed description in conjunction with the accompanying drawings, in which:

FIG. 1 is a side and perspective view of a tool useable to position an object, optionally a support holding fuel cell balance of plant equipment, within a housing, optionally a standard shipping container comprising certain adaptations enabling use of the tool therewith.

FIG. 2 is an exploded view illustrating an assembly, and method therefor, of the fuel cell balance of plant equipment and support, the container and the tool.

FIG. 3 is a side and perspective view of the loading of the fuel cell balance of plant equipment into the container through use of the tool.

FIG. 4 is a side and perspective view according to FIG. 3, in which loading of the fuel cell balance of plant equipment is completed whereby the assembly is positioned entirely within the container.

FIG. 5 is a side and perspective view illustrating removal of the combination of the fuel cell balance of plant equipment and container from the tool wherein the equipment is thereafter substantially sealed within the container.

FIG. 6 is a cross-sectional view of an alternately designed portion for use with the tool.

FIG. 7 is a side and perspective view illustrating a cutaway portion, of FIG. 3, showing the positioning of the fuel cell balance of plant equipment upon the tool as the equipment is set to be moved toward and into the container.

FIG. 8 is a side and perspective view illustrating a cutaway portion, of FIG. 4, showing placement of the fuel cell balance of plant equipment within the container and before removal of the tool from the container.

FIG. 9 is a side and perspective view illustrating attachment of the container to the tool.

DETAILED DESCRIPTION

Looking to FIGS. 1-2, there is shown a system 10 for providing a substantially enclosed piece or pieces of equipment, such as fuel cell balance of plant equipment 12, that may be transported to and stored at a user location. Moreover, the system 10 enables the fuel cell balance of plant equipment 12 and its support or holding apparatus 14 to be packaged in a housing 16 that is intended to be a permanent shelter therefor at the user location. As is shown, the support 14 comprises a network of structural steel members 18, 19 which provide a foundation 20 on which the fuel cell components 22 rest.

The housing 16 comprises, optionally, a substantially standard shipping container substantially conforming to dimensional standards set out by the International Organization for Standardization. As may be seen in the Figures, the standard container 16 is adapted to comprise a plurality of spaced openings 24 incorporated as part of its flooring 25. The openings 24 are arranged in rows on opposite sides of the flooring 25 and correspond, in both size and respective distance spacing from one another, to the carrier members 27 of a tool 28 used in the positioning of the support 14 within the container 16, as is discussed below. Opposite each row of openings 24, a guide rail 30 is mounted to the container flooring 25 for assisting in the positioning of the support 14 within the container 16. Only one row of openings 24 and one of the guide rails 30 is shown given symmetry about the longitudinal axis of the container.

The system 10 further comprises the tool 28. As shown most clearly in FIG. 2, the tool 28 comprises at least two interconnected structural steel frame sections comprising a staging frame section 32 and a container frame section 34. The frame sections 32, 34 are formed from sections of spaced opposing I-beam members 71, 72 whose forward and rear ends and whose midpoint are connected by further I-beam members 73, 74, 75 and 76. The I-beam members 71-76 are joined to each other by welding.

Mounted atop each of the sections 32, 34 are a series of equidistantly spaced carrier members 26, 27, respectively. The carrier members 26, 27 comprise, optionally, bracket-mounted upstanding rollers, or, as is also contemplated, ball transfer systems 36, an example of which is shown in FIG. 6. As will be understood from the ensuing description, the carrier members 26, 27 support and carry the support 14 and fuel cell balance of plant equipment 12 from a point outside the periphery of the container 16 to the inside 38 thereof until these components become positioned entirely therewithin. A plurality of guides 40, optionally in the form of L-shaped brackets adapted for contact with the support members 19, are provided atop the staging frame section 32. The guides 40 assist in ensuring that the support 14 moves toward the container 16 in a substantially tracked manner.

With continued reference to FIG. 2, and additional reference to FIGS. 3-5, the assembly of the support 14 and the supported fuel cell balance of plant equipment 12 within the container 16 may be further understood. As shown in FIG. 2 by directional arrows “A”, it is contemplated that the container 16 be moved downwardly toward the tool 28 by various equipment (not shown) and seated upon the container frame section 34, as shown in FIG. 3.

The container frame section 34 comprises at least a pair of installation guides 42, similar in construction to the guides 40, for assisting in directing the seating of the container 16 upon the tool 28.

In looking to FIGS. 3-4, it is to be understood that as the seating of the container 16 occurs, the carrier members 27 each pop through the various corresponding openings 24 as at “a” such that the carrier members 27 register therewithin, and extend slightly above the flooring 25 of the container 16. Because of that extension, top portions 44 of the carrier members 27 of the container frame section 34 are located along an axis “X” (an axis parallel to the length of the container 16) shared with top portions 46 of the carrier members 26 of the staging frame section 32. Movement of the fuel cell balance of plant equipment 12 and support 14 on the carriers 26 toward the inside 38 of the container 16 from the staging frame section 32 onto the carrier members 27 of the container frame section 34 thus occurs smoothly along axis “X” on either side of the support 14.

While supported upon the carrier members 26 of the staging frame section 32, application of a force on the support 14 causes the carrier members 26 to carry the support 14 and fuel cell assembly 12 toward the container 16 in the direction indicated by arrow “B”. Guides 40 maintain substantially tracked movement of the support 14 as the support foundation members 19 ride the carrier members 26 across the threshold, as at “b” and defined at the periphery of the container 16 and its junction with the staging frame section 32, toward and into the container 16 via the carrier members 27.

Continued application of force on the support 14 enables movement thereof completely within the container 16, as shown in FIG. 4. Thereafter, container cargo doors 48 may be closed.

With reference to FIG. 5, the container 16 is readied for removal from the tool 28 once the cargo doors 48 have been closed. The same equipment that had been used in seating the container 16 on top of the tool 28 is also used in removing it therefrom. That removal occurs in the direction indicated by arrows “C” whereby the container 16 is moved upwardly and out of contact with any portion of the tool 28. As this upward movement takes place, gravity forces portions of the appropriate foundation members 19 to overlay the openings 24 that had been occupied by the carrier members 27. As a consequence, the apparatus is then substantially sealed within the container 16 making it available for shipment between and storage at a variety of locations. It will be realized that use of the members 19 in providing for the closing of the openings 24 is advantageous since they make unnecessary the need for additional structure that is to be used for such closing.

With reference to FIGS. 1-5 and 9, and most specifically to FIG. 9, there is shown a twistlock 50 integrally formed at and with comers 52 of the container frame section 34. The twistlock 50 is matingly engageable with comers 54 of the container 16 to lock the container 16 to the tool 28 during movement of the support 14 into the container 16. Prior to removal of the container 16 from the tool 28, the twistlock 50 is manipulated to allow for such removal.

Accordingly, there is provided a system for providing a substantially enclosed piece or pieces of equipment, such as fuel cell balance of plant equipment, that may be transported between and stored at a user location. As can be appreciated, the system and tool of the invention are usable for any types of objects or equipment where the object or equipment has to be transported from one location to another. The system and tool are also usable for objects to be stored in a housing using the tool and system and transported in the housing to a location where it is intended that the object be removed from the housing after transportation to the location. In such case, the tool and system can be used at such location to remove the object from the housing using the inverse of the procedure discussed above.

In all cases it is to be understood that the above-described subject matter is merely illustrative of the many possible specific embodiments, which represent applications of the present invention. Numerous and varied other arrangements can be readily devised in accordance with the principles of the present invention, without departing from the spirit and scope of the invention. 

1. A tool useable to position an object within a housing, the tool comprising: a frame comprising a plurality of spaced carrier members operatively connected thereto, less than the sum of such plurality being adapted for reception through correspondingly spaced openings defined by a floor of the housing, others of such plurality of carrier members being positioned beyond a periphery of the housing, the carrier members supporting and carrying the object from a point beyond the periphery of the housing to a point at which the object is entirely contained therein.
 2. The tool as recited in claim 1, wherein: the carrier members define an axis along which the object is carried, the axis extending above the floor of the housing, such that the object clears the periphery of the housing during movement into the inside thereof.
 3. The tool as recited in claim 1, wherein: the frame comprises first and second frame sections, at least one thereof adapted to support the housing during positioning of the object therein.
 4. The tool as recited in claim 3, further comprising: a plurality of guides mounted with the frame, less than the sum of the plurality of guides assisting in the directing of substantially tracked movement of the object toward the housing.
 5. The tool as recited in claim 3, wherein: others of the plurality of guides assist in the placement of the housing upon the frame.
 6. The tool as recited in claim 1, wherein: the carrier members comprise upstanding rollers.
 7. The tool as recited in claim 1, wherein: the carrier members comprise ball transfer systems.
 8. The tool as recited in claim 1, wherein: the frame has a first frame section and a second frame section preceding the first frame section, said first frame section being adapted to support the housing during positioning of the object therein and said second frame section being disposed outside the periphery of the housing and adapted to support the object during moving of the object toward and into the housing.
 9. The tool as recited in claim 8, wherein: said frame comprises first and second opposing spaced beams; said first section includes first and second opposing sections of said first and second spaced opposing beams, each of said first and second opposing sections of the first and second opposing spaced beams supporting a number of said carriers members to be received in said housing; and said second frame section includes third and fourth sections of said first and second opposing spaced beams, said third and fourth sections of said first and second spaced opposing beams preceding said first and second sections, respectively, of said first and second opposing spaced beams and supporting a number of said carrier members positioned beyond the periphery of the housing.
 10. The tool as recited in claim 9, wherein: the carrier members supported by said first and second sections of said first and second opposing beams are arranged to be receivable in and pass through said spaced openings defined by the floor of the housing; and said tool further comprises a plurality of guides mounted on said third and fourth sections of said first and second spaced opposing beams for assisting in the directing of substantially tracked movement of the object toward the housing.
 11. The tool recited in claim 9, wherein: said frame comprises third and fourth beams, said third beam connecting the forward ends of said first and second beams and said fourth beam joining the rear ends of said first and second beams; and said tool further comprises: guides supported on said third beam for assisting in seating the object on the frame; and a twist locks situated at the rear ends of the first and second sections of the first and second spaced opposing beams for engaging and locking the frame to the housing.
 12. The tool recited in claim 11, wherein; said carrier members comprise one of upstanding rollers and ball transfer systems.
 13. A system providing a substantially enclosed piece or pieces of equipment, optionally fuel cell balance of plant equipment, available for shipment to, and storage at, a user location, the system comprising: a tool; a housing removeably engaged with the tool and having openings in its flooring through which portions of the tool are inserted; and a piece or pieces of equipment including a support, the tool accommodating movement of the equipment via the support on the portions of the tool inserted through the openings in the flooring of the housing and along the longitudinal axis of the tool between points positioned inside and outside of the housing, the tool being removed from the housing after the equipment is positioned inside thereof.
 14. The system as recited in claim 13, wherein: as a consequence of removal of the tool, the support of the equipment assists in sealing the openings in the flooring of the housing through which the portions of the tool were inserted, whereby transport and equipment is facilitated.
 15. The system as recited in claim 13, wherein: the tool comprises a first frame section and second frame section rearward of the first frame section, each of the first and second frame sections comprising a plurality of rotatable members enabling movement of the support relative to the housing, the rotatable members on the first frame section forming the portions of said tool insertable in the openings in the floor of the housing so as to enable said first frame section to support the housing thereon.
 16. The system as recited in claim 15, wherein: the upper portions of the rotatable members define an axis along which movement of the energy production source occurs.
 17. The system as recited in claim 16, wherein: a peripheral portion of the housing defines a threshold relative to the respective upper portions of the rotatable members, the axis being located above the threshold.
 18. An apparatus comprising; a housing useable in the transportation of a piece or pieces of equipment, optionally fuel cell balance of plant equipment, and storage of the equipment, the housing including: a substantially standard shipping container, the container comprising a plurality of openings in the flooring of the housing adapted for correspondence with and receipt of a plurality of carrier members comprising a tool used in positioning the equipment inside of the housing.
 19. The apparatus as recited in claim 18, wherein: the openings in the flooring of the housing are adapted for covering by portions of the frame of the equipment upon removal of the rotatable members therefrom, such covering assisting in the enclosure of the equipment within the housing.
 20. The apparatus as recited in claim 19, further comprising: a plurality of doors, the doors being closeable subsequent to the positioning of the equipment within the housing, closing of the doors and covering of the openings enabling a substantially sealed enclosure of the equipment.
 21. The apparatus as recited in claim 20, further comprising: said equipment disposed in said housing.
 22. The apparatus as recited in claim 18, further comprising: said equipment disposed in said housing.
 23. The apparatus as recited in claim 18, further comprising: a plurality of guide rails mounted on the flooring of the housing and adjacent to one or more of the plurality of openings, the guide rails assisting in the positioning of the equipment therein.
 24. A system providing a substantially enclosed piece or pieces of equipment, optionally fuel cell balance of plant equipment, available for shipment to, and storage at, a user location, the system comprising: a tool; a housing removeably engaged with the tool and through which portions of the tool are inserted; and a piece or pieces of equipment including a support, the tool accommodating movement of the equipment via the support on the portions of the tool inserted through the housing and along the longitudinal axis of the tool between points positioned inside and outside of the housing, the tool being removed from the housing after the equipment is positioned inside thereof so that as a consequence such removal, the support of the equipment assists in sealing the openings in the flooring of the housing through which the portions of the tool were inserted, whereby transport and equipment is facilitated.
 25. A method of packaging an object, within a housing, the housing being made available for transport to a user a location to allow storage of the object in the housing thereat, the method comprising: providing a housing by adapting a substantially standard shipping container to comprise a plurality of openings throughout a flooring thereof as well as a plurality of doors; providing a tool comprising a plurality of carrier members along first section and a second section preceding the first section of the tool; positioning the housing atop the first section of the tool such that the carrier members thereof are received through the openings of the flooring of the housing, the housing being supported upon the tool thereafter; positioning the object atop the carrier members of the second section of the tool; applying a maintained force to the object, the force causing the plurality of carrier members to carry the object toward and inside of the housing; ceasing application of the force once the apparatus is positioned entirely within the housing; ensuring closure of the doors; and removing the housing from the tool such that the housing is no longer supported by the tool, the apparatus is then substantially supported by the housing.
 26. The method as recited in claim 25, wherein: portions of the object overlay the openings along the flooring of the housing, so as to provide a substantially sealed enclosure for the object. 